Manufacturing, Refurbishment, Maintenance, Spares, Erection and Commisioning of Vacuum Furnaces

Specification

Processes:
  • Vacuum Hardening
  • Vacuum Tempering
  • Vacuum Brazing
  • Vacuum Annealing
Sizes of Hot-zone & Capacity.
  • 350 X 350 X 450 mm - 100 kgs
  • 400 X 400 X 600 mm – 300 Kgs
  • 600 X 600 X 600 mm – 500 kgs
  • 900 X 900 x 1200 mm – 800 Kgs
  • Any possible sizes available on request
Vacuum
  • Fine vacuum – (10(-2) mbar)
  • High vacuum – (10(-5) mbar)
  • Partial Pressure – ( 1-15 mbar)
Hot-Zone
  • Size – Cubic or Cylindrical, As per part composition and type of heat treatment.
  • Heating Zone – One
    Controllable zone heating option available.
Convective Heating
  • For uniform, homogenous and Rapid Heating upto 750 degC.
Quench Parameter
  • Quench Pressure - Programmable quench pressure between 1.5 -10 Bar.
  • Quench Gases – Nitrogen. Argon or Helium
Quenching Direction
  • Vertical – Top to Bottom
  • Horizontal – Left to Right
  • Vertical/ Horizontal – Four Direction Quenching 
  • 360 Degree – Nozzle quenching.
Accessories for Vacuum heat Treatment Plant
  • Loading stacker (Manual / Battery operated)
  • Loading / charge Fixture.
  • Gas storage Tank (Buffer tank)
  • Gas manifold ( for Buffer Tank Loading)
  • Cooling water system
  • Tempering Furnaces

Services

  • Hot -zone Relining – (Graphite / Molybdenum)
  • Refurbishment of old vacuum furnace
  • AMC Services
  • Breakdown Maintenance
  • Helium Leak detection and vacuum leak identification & Rectification.
  • PLC and Scada upgradation.
  • Shifting, Erection, Commissioning support

Spares

  • Copper Tube Heat Exchangers
  • Graphite / CFC fixtures
  • Door Seals and O-rings
  • Ceramic parts
  • Graphite parts
  • Molybdenum parts
  • Electric feed troughs
  • Pressure switches, Thermocouples, Vacuum gauges etc.
  • Pneumatic cylinders, Actuators etc.

GRAPHITE SPARES

CERAMIC SPARES

MOLYBDENUM PARTS

THERMOCOUPLE

CFC PARTS